Spring Rate / Deflection Calculator

Spring Rate / Deflection Calculator

Calculate compression/extension spring rate, deflection, spring index, and shear stress

Results

Spring Rate k
Deflection δ
Spring Index C
Wahl Factor Kw
Max Shear Stress τ
Stress / Allowable
Stress Utilization

Formula Reference

Spring rate: k = G × d⁴ / (8 × D³ × Na)

Deflection: δ = F / k

Spring index: C = D / d

Wahl correction factor: Kw = (4C−1)/(4C−4) + 0.615/C

Max shear stress: τ = Kw × 8FD / (π × d³)

Allowable shear stress: τallow ≈ 0.45 × Sut (typical static yield)

Worked Example

ParameterValue
Wire diameter d0.125 in
Mean coil diameter D1.0 in
Active coils Na10
MaterialMusic Wire G = 11.5 Mpsi
Load F50 lbf
Spring Rate k11.5e6 × 0.125⁴ / (8 × 1³ × 10) = 35.0 lbf/in
Deflection δ50 / 35.0 = 1.43 in
Spring Index C1.0 / 0.125 = 8
Wahl Factor Kw(4×8−1)/(4×8−4) + 0.615/8 = 1.184
Shear Stress τ≈ 87,700 psi